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Engineering Calculators for Power & Energy Systems

Free calculators for sizing, protection and project planning on data center, solar and battery-storage power systems. Pick a tool below; each opens on its own page with the method and a worked example.

These tools are built for the budgetary and early-design stage of a project — sizing a feeder, roughing in a transformer or BESS order, or checking a string configuration before it goes to a stamped design. They run entirely in your browser: nothing you enter is sent anywhere. None of them replace a licensed engineer's calculation for final design, protective device coordination, or code compliance sign-off. Who writes and checks these tools, and what the site is for, is on the About page.

Cables & conductors

Equipment sizing

Protection & power quality

Project finance

Conversions & reference

Where Voltfield fits in

Once you have a size in hand, look the part up against real specifications: transformers and switchgear for data centers, BESS DC blocks and PCS for storage, or inverters and BOS for solar. The Lead-Time Index shows current lead times across major equipment categories before you commit to a design.

Frequently asked questions

How do you calculate voltage drop for a cable run?

Using the K-factor method: VD = (2 × K × I × D) / CM for single-phase or VD = (1.732 × K × I × D) / CM for three-phase, where K is a resistivity constant (about 12.9 for copper, 21.2 for aluminum), I is load current in amps, D is one-way distance in feet, and CM is the conductor's circular mil area. This is an approximation that ignores reactance and is best suited to feeders under about 250 feet.

What size transformer do I need for my load?

Divide your real load in kW by its power factor to get required kVA, then round up to the nearest standard transformer nameplate rating (common ANSI/IEEE sizes include 75, 112.5, 150, 225, 300, 500, 750, and 1000 kVA). Always leave margin for future load growth.

How do I size a battery energy storage system (BESS)?

Multiply the critical load in kW by the required backup duration in hours to get usable energy in kWh, then divide by your assumed depth of discharge and round-trip efficiency (commonly around 90% each for LFP systems) to get the nameplate energy rating you need to procure.

Are these calculators a substitute for a stamped engineering study?

No. These tools use standard simplified formulas for early-stage budgetary sizing and procurement planning. Final designs, especially fault current and arc-flash coordination, require a licensed engineer's study using actual system impedances.

How do you estimate arc-flash incident energy?

The theoretical Lee equation (NFPA 70E Annex D, for open-air arcs above 600V) and the empirical Doughty equations (for open-air or in-a-box arcs at 600V or below) estimate incident energy in cal/cm² from the bolted fault current, system voltage, arc duration, and working distance. These are simplified, standard-referenced methods for early-stage estimates — a real arc-flash study for PPE selection and labeling should use the full IEEE 1584 arcing-current method performed by a qualified person.

How do you estimate how long a generator will run on a full tank?

Divide the fuel tank capacity (gallons) by the fuel consumption rate at your expected load (gallons per hour), taken from the generator's own spec sheet — most gensets publish consumption rates at 50%, 75%, and 100% load.

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