Engineering Calculators for Power & Energy Systems
Free calculators for sizing, protection and project planning on data center, solar and battery-storage power systems. Pick a tool below; each opens on its own page with the method and a worked example.
These tools are built for the budgetary and early-design stage of a project — sizing a feeder, roughing in a transformer or BESS order, or checking a string configuration before it goes to a stamped design. They run entirely in your browser: nothing you enter is sent anywhere. None of them replace a licensed engineer's calculation for final design, protective device coordination, or code compliance sign-off. Who writes and checks these tools, and what the site is for, is on the About page.
Cables & conductors
Voltage Drop Calculator
Calculate voltage drop on a feeder using the K-factor method, check it against the 3% and 5% design limits, and size the conductor.
Cable Ampacity & Conduit Fill Calculator
Look up NEC Table 310.16 conductor ampacity and check conduit fill against the 40% limit for three or more conductors.
Equipment sizing
Transformer Sizing Calculator
Convert a kW load to the kVA rating you need, round to the nearest standard ANSI/IEEE C57.12.00 nameplate, and get full-load amps.
BESS Sizing Calculator
Turn a critical load and backup duration into usable kWh, then the nameplate kWh you need after depth of discharge and round-trip efficiency.
Solar String Sizing Calculator
Apply module temperature coefficients to site design temperatures to find maximum and minimum string length against inverter voltage limits.
Generator Runtime Calculator
Estimate how long a generator runs on a full tank at a given load, using the fuel consumption rate from its own spec sheet.
Protection & power quality
Available Fault Current Calculator
Estimate available symmetrical fault current at a transformer secondary from kVA, voltage and %Z, and check equipment withstand ratings.
Arc-Flash Incident Energy Calculator
Estimate arc-flash incident energy and boundary with the Lee and Doughty equations, as a first pass before a full IEEE 1584 study.
Transformer Inrush Current Calculator
Estimate magnetizing inrush current on transformer energization as a multiple of full-load amps, for upstream breaker and fuse selection.
Motor Starting Voltage Dip Calculator
Estimate bus voltage dip when a large motor starts across the line, using locked-rotor kVA against source short-circuit kVA.
Ground Rod Resistance Calculator
Estimate resistance-to-earth of a driven ground rod from soil resistivity, rod length and diameter, using Dwight's formula.
Power Factor Correction Calculator
Size the capacitor bank in kVAR needed to raise an existing power factor to a target, and see the effect on apparent power.
Project finance
Transformer TCO Estimator
Purchase price plus the lifetime cost of no-load and load losses, so two transformer bids can be compared on what they will actually cost.
Payback & NPV Calculator
Simple payback and net present value for a BESS, solar or efficiency-upgrade investment.
MACRS Depreciation Estimator
Year-by-year depreciation from the standard 5- and 7-year MACRS percentage tables.
Landed Cost Calculator
Equipment price plus freight, duty and insurance: what imported equipment costs delivered.
Conversions & reference
Unit & Spec Converter
kVA, kW and power factor; AWG to mm²; NEMA enclosure types to approximate IP ratings.
Standards Cross-Reference
Common US standards (ANSI, IEEE, NEMA, UL) paired with their closest IEC equivalents.
Compliance Mark Quick-Reference
What UL, CSA, CE, CB and the other marks actually certify, and who issues them.
HS Code Reference
Harmonized System headings for common power equipment categories.
External Data & Price Trackers
Where to check live copper and aluminum prices and interconnection queue data.
Where Voltfield fits in
Once you have a size in hand, look the part up against real specifications: transformers and switchgear for data centers, BESS DC blocks and PCS for storage, or inverters and BOS for solar. The Lead-Time Index shows current lead times across major equipment categories before you commit to a design.
Frequently asked questions
How do you calculate voltage drop for a cable run?
Using the K-factor method: VD = (2 × K × I × D) / CM for single-phase or VD = (1.732 × K × I × D) / CM for three-phase, where K is a resistivity constant (about 12.9 for copper, 21.2 for aluminum), I is load current in amps, D is one-way distance in feet, and CM is the conductor's circular mil area. This is an approximation that ignores reactance and is best suited to feeders under about 250 feet.
What size transformer do I need for my load?
Divide your real load in kW by its power factor to get required kVA, then round up to the nearest standard transformer nameplate rating (common ANSI/IEEE sizes include 75, 112.5, 150, 225, 300, 500, 750, and 1000 kVA). Always leave margin for future load growth.
How do I size a battery energy storage system (BESS)?
Multiply the critical load in kW by the required backup duration in hours to get usable energy in kWh, then divide by your assumed depth of discharge and round-trip efficiency (commonly around 90% each for LFP systems) to get the nameplate energy rating you need to procure.
Are these calculators a substitute for a stamped engineering study?
No. These tools use standard simplified formulas for early-stage budgetary sizing and procurement planning. Final designs, especially fault current and arc-flash coordination, require a licensed engineer's study using actual system impedances.
How do you estimate arc-flash incident energy?
The theoretical Lee equation (NFPA 70E Annex D, for open-air arcs above 600V) and the empirical Doughty equations (for open-air or in-a-box arcs at 600V or below) estimate incident energy in cal/cm² from the bolted fault current, system voltage, arc duration, and working distance. These are simplified, standard-referenced methods for early-stage estimates — a real arc-flash study for PPE selection and labeling should use the full IEEE 1584 arcing-current method performed by a qualified person.
How do you estimate how long a generator will run on a full tank?
Divide the fuel tank capacity (gallons) by the fuel consumption rate at your expected load (gallons per hour), taken from the generator's own spec sheet — most gensets publish consumption rates at 50%, 75%, and 100% load.
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